Chevrolet Astro Headlight Assembly Replacement Guide


The output of your low and high beams diminishes with time because of the elements’ exposure and minor damage. Cracks and holes can be caused by road debris and rocks, whereas the sunlight yellows the plastic housing. Having room for eight passengers and the power of hauling and towing, your Chevrolet Astro indeed works hard for you.

To have your Astro work hard, all the components need to be working. If you have a faulty or cracked headlight assembly, you can go for the Chevrolet headlight assembly upgrade. By replacing a cloudy headlight assembly with the correct part and the right price, you will ensure visibility on dark nights and any weather conditions.

Does Chevrolet Astro come with the projector or reflector headlights?

The projector headlights of Chevrolet Astro are a perfect blend of driving safety, advanced technology, and an exotic style. You will find top-quality Chevrolet Astro headlights in several fashionable options. You need to pick the lights according to your needs, as all projector headlights enact an accurate fit.

The headlights come preassembled when you have a Chevrolet Astro headlight assembly upgrade to make things easier for you. The projector lights of Chevrolet Astro are specially designed to produce more light to give a stylish tone. 

Method for 2005 Chevrolet Astro headlight assembly replacement

  • You need to let the bulb of the 2005 Chevrolet Astro cool down if it has just burned out. 
  • Now you can open the hood and find the location of the headlight assembly retaining bolts.
  • Remove these bolts and disconnect the electrical connector on the bulb that needs to be replaced. You need to twist the bulb counterclockwise to release it.
  • In the end, you can plug in the electrical connector, install back the headlight assembly and tighten the bolts.

How to level the headlight assembly of 2005 Chevrolet Astro

You will find two adjustment screws located on two different spots surrounding the headlight of the Chevrolet Astro. After having a Chevrolet Astro headlight kit, you need to adjust the screws at the top of the headlight assembly. There are vertical adjustment screws for every independent beam, and the same will be the case with the horizontal adjustment screws.

After parking your car on a level ground 30 feet from the wall, you can easily measure the height from the floor to the bulb. You need to aim the brightest part below the mark on the wall for the low beam. For the high beam, you have to seek the headlight directly at the marked line at the border.

Bottom Line

A hard-working headlight assembly of Chevrolet Astro is an important safety and performance tool allowing the drivers to navigate low and no light road conditions. The Chevrolet Astro headlight assembly upgrade features a halogen bulb, HID, and LED lamp. Its assembly is contained in the chrome housing and is capped off with a plastic light. The upgraded headlight can work great in darker conditions where it can become unsafe at any speed.


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